China wholesaler Drive Stainless Steel Double Pitch Conveyor Chains with Top Rollers

Product Description

Drive Stainless Steel Double Pitch Conveyor Chains With Top Rollers

Stainless steel double-pitch conveyor chain with top roller
The double-pitch conveyor chain with a top roller is the chain transmission type most commonly used to transmit mechanical power on many domestic, industrial, and agricultural machinery (including conveyors, wire drawing machines and pipe drawing machines, printing machines, automobiles, motorcycles, and bicycles).
The product is made of high-quality alloy steel. The plate adopts precision technology to punch and extrude holes. The pins, bushings, and rollers are processed by high-efficiency automatic equipment and automatic grinding equipment, and then undergo carburizing heat treatment, carbon-nitrogen protection mesh belt furnace, surface sandblasting, etc. The performance of the whole chain is ensured by the assembly accuracy of the inner hole position and the pressure riveting.
At HZPT, we are proud to provide customers with the highest quality double-pitch conveyor chain with a top roller.
It consists of a series of short cylindrical rollers fixed together by side connecting rods. It is composed of a
Sprocket. It is a simple, reliable, and efficient power transmission mode. Carry out tooth hardening, stamping, and surface treatment according to customer requirements. All short-pitch chains in stock are subject to high-quality control to meet your requirements.

We specialize in the production of agricultural roller chains, flat-top chains, chains, hollow pin chains, beer filling and packaging line conveyor chains, paver chains, auxiliary sidebar lifting chains, bucket lifting chains (cement mill chains), forged scraper chains, automobile industry loading chains, metallurgical industry loading chains, mining machinery transport chains, trencher chains, sugar factory chains, double flexible chains, etc. Welcome to call and email for a consultation!

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We also supply sprockets to match your chains.

Contact us: We care about our valued buyers; if you have any questions, our Customer Service staff will gladly help you. We try our best to reply to your emails as soon as possible; however, due to the high volume of daily incoming emails and the time zone difference, we may not be able to reply immediately. Please allow 24 business hours for us to respond.
We are specialized in producing Agricultural Roller Chain, Flat Top Chain, Track Chain, Hollow Pin Chain, Conveyor Chain for Beer Filling and Packing Line, Paver Chain, Attachment Sidebar Elevator Chain, Bucket Elevator Chain (Cement Mill Chain), Forging Scraper Chains, Loading Chain for Automobile Industry, Loading Chain for Metallurgical Industry, Conveyor Chain for Mine Machinery, Trencher Chain, Sugar Mill Chain, Double Flex Chain, etc. Welcome calls and emails to inquiries!

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Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Iron
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Conveyor Chains
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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drive chain

How does the alignment of sprockets affect the performance of a drive chain?

The alignment of sprockets is critical for ensuring the optimal performance and longevity of a drive chain. Here is a detailed explanation:

The alignment of sprockets directly affects the following aspects of a drive chain’s performance:

  • Smooth Power Transmission: Proper alignment of sprockets ensures the smooth engagement and disengagement of the chain with the sprocket teeth. When the sprockets are aligned correctly, the chain articulates smoothly, minimizing friction, wear, and noise. This promotes efficient power transmission and prevents premature chain failure.
  • Reduced Wear and Elongation: Misaligned sprockets can cause uneven loading on the chain, leading to accelerated wear and elongation. When the sprockets are aligned, the chain experiences equal forces on all links, resulting in more uniform wear distribution and reducing the risk of chain elongation. Proper alignment helps maintain the chain’s pitch and overall length, ensuring consistent power transmission and extending the chain’s service life.
  • Minimized Side Loads: Misaligned sprockets can create side loads on the chain, causing it to run at an angle or contact the side plates excessively. This leads to increased friction, wear, and stress on the chain components. Proper alignment reduces these side loads, allowing the chain to run smoothly and minimizing unnecessary wear and stress on the chain’s components.
  • Prevention of Chain Skipping or Jumping: Misaligned sprockets can cause the chain to skip or jump teeth, resulting in loss of power transmission, erratic operation, and potential damage to the chain and sprockets. Proper alignment ensures that the chain remains engaged with the sprocket teeth, preventing any skipping or jumping and ensuring reliable power transmission.
  • Optimal Tension Distribution: Properly aligned sprockets contribute to the even distribution of chain tension. When the sprockets are aligned, the tension is evenly distributed along the chain, reducing the risk of localized stress points and chain elongation. This helps maintain consistent tension, improves power transmission efficiency, and extends the life of the chain and sprockets.

To achieve proper sprocket alignment, it is important to ensure that the sprockets are mounted securely, aligned parallel to each other, and positioned at the correct distance apart. Additionally, the sprockets should have the appropriate tooth profile and pitch diameter to match the chain’s specifications.

Regular inspection and maintenance are essential to verify and maintain sprocket alignment. This includes checking for signs of wear, damage, or misalignment, as well as periodically adjusting the tension and lubricating the chain as needed.

By ensuring the proper alignment of sprockets, operators can achieve smooth power transmission, reduced wear, minimized side loads, prevention of chain skipping, and optimal tension distribution. This ultimately improves the performance, efficiency, and reliability of the drive chain system.

drive chain

Can a drive chain be used in heavy-duty industrial applications?

Yes, drive chains are commonly used in heavy-duty industrial applications due to their ability to handle high loads, endure harsh environments, and provide reliable power transmission. Here is a detailed explanation:

In heavy-duty industrial applications, where large machinery and equipment are involved, drive chains offer several advantages:

  • Load Capacity: Drive chains are designed to handle heavy loads, making them suitable for industrial applications that require the transmission of substantial power and torque.
  • Durability: Drive chains are known for their durability and ability to withstand demanding conditions. They are designed to resist wear, fatigue, and shock loads, providing reliable performance over extended periods.
  • Harsh Environment Resistance: Industrial environments can expose machinery to extreme temperatures, dust, dirt, moisture, and chemicals. Drive chains are designed to withstand these harsh conditions, ensuring reliable operation and minimizing the risk of failure.
  • Flexibility and Adaptability: Drive chains offer flexibility in terms of design and customization. They can be adapted to various industrial applications, including conveyors, heavy machinery, material handling systems, and more.
  • Cost-Effective Solution: Drive chains are generally cost-effective compared to other power transmission systems. They provide reliable performance at a competitive price point, making them a preferred choice for heavy-duty industrial applications.

It is important to select the appropriate drive chain type, size, and material for the specific heavy-duty industrial application. Additionally, proper maintenance, including regular inspection, lubrication, and tension adjustment, is essential to ensure optimal performance and longevity of the drive chain in heavy-duty industrial environments.

drive chain

How do you inspect and maintain a drive chain?

To inspect and maintain a drive chain, follow these steps:

  1. Regularly inspect the chain for signs of wear, damage, or elongation. Look for worn-out links, damaged rollers or plates, and signs of corrosion.
  2. Clean the chain to remove dirt, debris, and any built-up lubricant. Use a suitable cleaning agent and a brush to carefully clean the chain, and ensure it is thoroughly dried before lubrication.
  3. Check the tension of the chain to ensure it falls within the manufacturer’s specified range. Adjust the tension if necessary, following the manufacturer’s guidelines.
  4. Inspect the alignment of the chain on the sprockets. Misalignment can cause uneven wear and decreased performance. Adjust the alignment if necessary, following the manufacturer’s instructions.
  5. Apply the recommended lubricant to the chain as per the manufacturer’s guidelines. Proper lubrication reduces friction, minimizes wear, and prevents corrosion.
  6. Periodically recheck the chain for any signs of wear, damage, or inadequate lubrication. Address any issues promptly through repairs or replacement of damaged components.
  • Monitor the chain’s overall condition during operation. Pay attention to any unusual noise, vibrations, or changes in performance, as these can indicate potential issues with the chain.
  • Inspect the sprockets for signs of wear, such as worn teeth or excessive tooth profile deviation. Worn sprockets can accelerate chain wear and reduce overall performance.
  • Check the chain for proper lubrication. Ensure that the lubricant is evenly distributed along the entire length of the chain and that there are no dry or excessively lubricated areas.
  • Measure the chain’s elongation using a chain wear gauge or by comparing its length to a new chain of the same pitch. Excessive elongation can lead to poor performance and should be addressed by replacing the chain.
  • Inspect the chain tensioners, guides, or tensioning systems (if applicable) for proper function and wear. These components help maintain proper tension and alignment of the chain.
  • Keep the chain free from dirt, debris, and contaminants that can accelerate wear and cause damage. Regularly clean the chain and its surrounding components using appropriate cleaning agents and methods.
  • Follow the manufacturer’s recommended maintenance schedule for the specific chain type and application. This may include periodic lubrication, tension adjustment, and component replacement.
  • Keep accurate records of maintenance activities, including inspection dates, lubrication intervals, and any maintenance or repair actions taken. This helps track the chain’s history and ensures proper maintenance over its lifespan.
  • Consult the manufacturer’s guidelines and specifications for specific maintenance requirements and recommendations for the particular drive chain model and application.
  • By following these inspection and maintenance practices, you can ensure that the drive chain remains in good condition, performs optimally, and has an extended service life.

    China wholesaler Drive Stainless Steel Double Pitch Conveyor Chains with Top Rollers  China wholesaler Drive Stainless Steel Double Pitch Conveyor Chains with Top Rollers
    editor by CX 2023-07-28